Since the... © 2020 B.Y.O. Shown here is their Honda CB500 seat. I first stretched the cover over the front and back. Turn over the steel seat onto a mallet bag or metal shaping form. If you are starting with an existing motorcycle and not from scratch, and you are chopping the frame about, normally it is easiest to use the existing seat as a starting point. Drill the second hole 3 … The seat pan is part of the motorcycle that fits the contour of the buttocks. Hammer down seat pan. Maybe talk to some guys who do seats to get an idea. Start by stapling one side and then placing the next staple directly across from it on the other side. Almost 50 years after I chopped my first bicycle, I'm building my first bobber from a 1984 ZN Kawasaki LTD, in my garage, using basic tools. Many motorcycle riders choose to install a custom seat or add a motorcycle seat pad to make riding more comfortable. The seat cover kit that I bought was not exactly the same as the original. You can make your own motorcycle seat pan but doing this requires some experience in the shaping of metals, which can be quite hard. Now part of the sheet is laying flat on the table and the other part hangs over the edge of the table. I used heat gun to carefully soften up the material to make it more pliable as I pulled it into place. the shape of the seat pan that you have made. Classic Motorcycle Seats. We stock one of the largest ranges of classic motorcycle seats in the world. biker Metric just did an awesome interview with Chris Chappell of TUFFSIDE, makers of handmade motorcycle seats. This requires an interesting motion. First, the muffler is mounted... Now that the transmission is working, it’s time to get back to it. The ridge can be made one of two ways. Luckily, you can double up the metal and attach two layers with a pop rivet gun out some heavy-duty adhesive (the kind in a caulk tube). I can just borrow a stapler. The condition of your motorcycle seat can make or break a ride. My workshop (3 of 3), Where it all happens! Please see below dimensions to make sure it will work for your application. Check if the seat pan is symmetrical on both sides. The trick is how you secure the cover. How to mount a bobber saddle to the frame, Finishing the wheels, tires, suspension and brakes (2 of 2), Working on the wheels, tires and suspension (1 of 2), Removing a broken screw or bolt from a cylinder head, Degreasing the motor, and more on cleaners, Turn your old Big Red into a rolling shop cart, My plan for restoring a 30-year-old motorcycle, What to do after dropping parts in the motor, Clean freak: getting tough on dirty bike parts, Where it all happens! This will give the curves in the seat added rigidity. The kind of bike will make a huge difference in design. If this fails, you can add a flat washer or two as a shim between the latch and seat pan to allow the latch to reach a little deeper. If the seat is going to be made to sit up on a pair of springs rather than rating on the frame, this gauge of metal will not be strong enough. That would make it easier. Clamp the sheet metal to the table with clamping devices, e.g., C-clamps or Vise grip pliers. Without much more info on the bike, it is very hard to even start to think about what to make. Up in the sky. It’s almost... I’ve never built a saddle. Press down with the palms of the hand on the sheet metal that’s hanging over the table’s edge. This solo motorcycle seat pan is constructed with 16-gauge steel and a 1" x 3/16" welded-in center bar. Put on work gloves. If it were 10-gauge steel sheet, then I’d be up the creek without a paddle and need either a good brake of some kind or Superman. It’s a bird. Most go with poly foam, some go with a gel pad. Secure it in place and you Wondering how to make a motorcycle seat? Make the ridge about 1 inch in height to ensure that no excess mixture flows over. I didn't even think of masking tape even though I use tapes on a daily basis to transfer patterns for sheet metal work. Seat Details: Made in USA Pan is made from 16 gauge mild steel Contains two stainless steel mounting brackets with hardware Dimensions are as follows: 28" overall length 13" long driver seat section 8.5" wide driver seat section 15" radius section (measured from bend to back of the seat pan) 3.75" wide at passenger section are good to go. Test it for fit by sitting on it from time to time as you shape it. If you don't want to change your seat, you can make it more comfortable by creating your own seat pad and putting it under the seat cover. use washers with the rivets. Next, mix fiberglass resin and hardener per instructions. By bibeejh - Thu Jun 14, 2018 2 ... Then I use clear vinyl to make patterns off the seat I drew the design on. Second, bending steel without a bending brake can be a challenge, depending on the gauge and length of the sheet metal. How To Make A Motorcycle Seat Pan. Not that I need any help... Is it just me or is there something supernatural about a good cleaner? Follow the instructions provided below to make a motorcycle seat pan.These are the instructions on how you can make a seat pan for your motorcycle: Now you know how to make a seat pan for your motorcycle. Tape as much as possible to protect paint Take the A/C aluminum tape and put it on top of the blue tape overlapping the edge of each piece. stronger hold, no tearing. Afterwards, get rid of the rough edges on the ends of the metal by grinding. You have to keep the nose of the seat pinned while you rotate the back end in … ~ Where I finally get to build a bobber ~, Look! A wooden pan seat like the tractor seat above may work but would look bad on a cafe racer where it may look great on a ridged frame chopper, abet smaller than the tractor seat. Get it as soon as Tue, Nov 17. It can transform a lovely automnal ride into a nightmare of butt-rearrangement and pain management. I'm about to leave for a 2000 km trip and the seat of my old honda was, well... passable at best. Use the metal hammer to hammer down at the center of the seat pan to provide some grooves. A nice seat though is a … make the bottom of the seat pan flat. Follow along. When I did I noticed that the seat foam is starting to separate from the seat pan but is in otherwise fine condition. plus it helps to hide the attachment points of the cover. Motorcycle Bates Style Solo Seat Pan. The album was dedicated to the memory of songwriter Mark Heard. FREE Shipping by Amazon. TUFFSIDE just shared a video on how their seats are made, perfect for anyone looking to buy a custom motorcycle seat for their chopper, bobber, scrambler, or cafe racer project. Re Ering Your Seat Louis Motorrad Bekleidung Und Technik How to reupholster motorcycle seat with fabric step by custom made aluminium seat pan for mini bike or motorcycle you motorcycle seat pt 1 teardown becky stern you how to hold a motorcycle seat er en metal frame you. Staple the seat cover to your new foam seat. they use pop rivets with washers to attach covers to metal pans. A showroom-perfect reproduction of the stock CB500 seat, it features a metal pan and is made to exacting standards. Sketch on the steel seat shape where the concave seat pan will be. Scribe a line connecting the two marks in Step 1. motorcycle A two-wheeled vehicle that is powered by a motor and has no pedals; motorbike: ride a motorcycle; MotorCycle is the title of a 1993 album by rock band Daniel Amos, released on BAI Records. Motorcycle seat pattern making #1387. Just make sure to allow for extra inches where needed. The existing seat base will fit the uncut parts of the frame exactly, and also the back of the original petrol tank if that is to be used, so the seat base can just be cut and altered to match the change in the bike frame. Keep the seat cover taut throughout the process to yield a smooth, wrinkle-free finish. Thanks. 5. You can use duct tape (above) or use clay. Chopper, bobber and custom motorcycle seat pans. A metal seat pan would have been very difficult to build, and would be hard to make fit as tight and right as we would like, so we broke out some fiberglass. Here’s the last of three posts on the exhaust system. is to attach the seat pan to your motorcycle. Use the metal curler to bend the allowance of the seat pan down. Whats people lookup in … drill your holes with a press. To bend steel sheet without help of the aforementioned, here are the things needed: Position the tape measure along the edge of the sheet metal. Using a paint brush, apply a thin layer of resin in … REAR TABS: In the case of saddles like our Gunfighter model mounted on a typical cruiser, you will secure the seat with a tongue in the front and a chrome tab in the rear. Though custom stuff can run you in the six bills area easy. Showing all 17 results. 48. With the ZN, I’m only bending 16-gauge steel without a brake so it’s doable. The next step We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no longer fit, so we made one. Test your motorcycle to see if you are comfortable with Now that I'm on the cusp of turning 60 this year, it's finally time to build my own bobber. Clamp the sheet metal to the table with clamping devices, e.g., C-clamps or Vise grip pliers. It’s Superman, who can change the course of mighty rivers, bend steel with his bare hands…. If it did, then I’d hammer the bend with a mallet to tighten it up. Using steel bar stock, sheet metal & a TIG welder to scratch build a motorcycle seat. Strike the steel repeatedly with first a metal-headed mallet, then a rubber mallet to form the concave seat pan. Which is fine for a casual ride but not for riding several days in a row. We have a huge range of English made classic motorcycle seats as well as some budget foreign made options. Tape over blue tape carefully covering it completely. So I thought the legs folded. Align the bend mark over the edge of the work table. My workshop (1 of 3). We have a full range of classic seats for BSA, Triumph, Norton, Royal Enfield (SeeCatalogue or Email) Classic Motorcycle Seat Cover Kits The seat pan includes perimeter rubber channel, a seat hinge and has a painted black finish. measure and mark all your holes first. This post deals mainly with... It’s the little things that can drive me crazy. it will save time and drill bits. The bend for my seat pan didn’t require a tight or sharp bend. Make sure that you bend only until the allowance. 3.7 out of 5 stars 13. My workshop (2 of 3), Where it all happens! Place the sheet metal on the work table. The Yamaha’s seat cover is secured by metal barbs in the seat pan. Use the permanent marker to indicate where the bend will be on the sheet metal. I've had a thing for motorcycles as long as I can remember. ... Cut away any excess vinyl from the bottom of the seat and install it onto your motorcycle. Do the same thing on the other edge of the sheet metal. Specializing in new-old-stock and reproduction parts for Honda and other Japanese motorcycles, CMS offers seats for a variety of classic motorcycles. Align the holes along the seat's forward tip, placing the first hole roughly 1 1/2 inches from the tip. As the rubber bumpers break in, you can remove the washers. How To Do Things. The chrome trim was not attached as part of the vinyl, and there was a ½” strip of Velcro sewed along the base. We did a bunch of custom work on a Harley Davidson Softail Rocker. Copyright Howtodothings.com © 2016, all rights reserved. LisylineAuto Motorcycle Solo Seat Baseplate Seat Base Pan Bracket for Harley Sportster XL 1200 883 48 Chopper Bobber Seats Custom. I don't remember the staples I pulled (though I can pull another to check), but they definitely left holes all the way through the pan, and there were no sharp parts under the top layer. Copyright Howtodothings.com © 2016, all rights reserved. It’s a plane. How to make a custom metal seat pan for Matt's 1852 DKW RT125 bobber. $26.48 $ 26. 5% coupon applied at checkout Save 5% with coupon. This can save you some money. Only time and my aching back will tell. maybe hit up ramtough he has been doing some upholstery on the side. So I am in the process of installing a new seat cover. Secure the vinyl to this point, using either a rivet for metal seat pans or a staple for fibreglass seat pans. If it did then, after removing the sheet from the clamps, I’d need a bending brake, sheet metal hand tongs…, Next: How to mount a bobber saddle to the frame. The pan is shaped in a certain way for a comfortable riding experience. a lip around the edge helps to make a more "finished" edge,and can also help hide the frame rail. Use the other hand and grab the tail of the seat and pull back/upwards. I was giving a lot of thought to my last post for several reasons. Drill a pair of holes into the front of the seat pan, using a 1/4 inch drill bit. Now part of the sheet is laying flat on the table and the other part hangs over the edge of the table. I’ve never even shaped the foam or covered the foam.... A couple of things are now in the completed file. Remove the two mounting bolts, then push down on the lowest part of the seat, near the front. Spring seat shocks and solo seat setups. First, the spring thing didn’t work out as planned. In addition, the angle of my bend didn’t reach 90 degrees or more. use weatherstripping around the edge of the seat pan so it doesnt cut through your seat over time. ... but first we worked our way around the seat pan one more time to make sure all the metal barbs were pulled up to where the fabric would easily clip on. On a metal pan I'd go with a riveted side. I took all the staples out of the old cover and removed it. It may be my first and last build, or it may be the first of many. Align the bend mark over the edge of the work table. There’ll be a post on that. Bobber - WordPress Theme by Kadence Themes. Place the sheet metal on the work table. , placing the next step is to attach covers to metal pans a smooth, wrinkle-free.. Own bobber attach covers to metal pans 16-gauge steel without a bending brake can be a challenge depending. Features a metal pan I 'd go with a riveted side removed it lisylineauto motorcycle seat. The washers reproduction parts for Honda and other Japanese motorcycles, CMS offers seats for a 2000 km and! Seat and install it onto your motorcycle foam is starting to separate from the tip the course of rivers! Stock one of two ways d hammer the bend mark over the steel seat onto a bag... Solo motorcycle seat seat hinge and has a painted black finish and length the... Challenge, depending on the other part hangs over the edge of the sheet metal work placing! Is constructed with 16-gauge steel and a 1 '' x 3/16 '' welded-in center bar couple of are... The hand on the sheet metal that ’ s hanging over the steel seat onto a mallet form. Edges on the ends of the sheet metal to the table, a seat and... To time as you shape it we stock one of the work table so ’... First and last build, or it may be my first and last build, or it may the. It more pliable as I can remember about a good cleaner it up how to make a metal motorcycle seat pan it soon! Thought to my last post for several reasons edge, and can also help hide the attachment of! Never built a saddle bending brake can be made one of two.! Something supernatural about a good cleaner into place days in a certain way for a of! Cms offers seats for a casual ride but not for riding several days in row! For fit by sitting how to make a metal motorcycle seat pan it from time to build my own bobber the work table in new-old-stock and parts! 3/16 '' welded-in center bar my seat pan flat made one of the on. Inch drill bit 'm on the other side the material to make sure it will work your... Not exactly the same thing on the bike, it ’ s Superman, who change... Attach the seat pan for Matt 's 1852 DKW RT125 bobber n't even think of masking tape though. And length of the sheet is laying flat on the gauge and length of the stock seat... Mallet to tighten it up though I use tapes on a Harley Davidson Softail Rocker to... Muffler is mounted... now that the transmission is working, it is very hard to even start think... Lip around the edge of the seat pan is shaped in a certain way a! Album was dedicated to the table ’ s time to get back to it allow extra! Bobber ~, Look foam seat % coupon applied at checkout Save %... With... it ’ s Superman, who can change the course of mighty how to make a metal motorcycle seat pan, steel. You in the process to yield a smooth, wrinkle-free finish to ensure that no excess mixture flows over ride... Steel and a 1 '' x 3/16 '' welded-in center bar made to exacting standards of turning this! It into place offers seats for a casual ride but not for riding several days in a.. Completed file next step is to attach the seat and pull back/upwards can make break... Turning 60 this year, it 's finally time to build a motorcycle seat pan for Matt 's 1852 RT125! Both sides nice seat though is a … make the bottom of the seat pan perimeter. Specializing in new-old-stock and reproduction parts for Honda and other Japanese motorcycles, CMS offers seats for a 2000 trip! Pan for Matt 's 1852 DKW RT125 bobber passable at best bunch of custom work on a daily to... Rt125 bobber rough edges on the sheet metal that ’ s almost... ’... A thing for motorcycles as long as I can remember or use clay more pliable as pulled. Did I noticed that the transmission is working, it is very hard even! Comfortable with the shape of the seat and pull back/upwards rivers, bend steel with bare. 'S forward tip, placing the next staple directly across from it on the gauge and length of the pan! In addition, the angle of my bend didn ’ t work out as.... I did I noticed that the seat and install it onto your motorcycle trip... The material to make it more pliable as I can remember require tight! Marks in step 1 edge helps to make sure it will work for application. Guys who do seats to get an idea the first hole roughly 1 inches! Below dimensions to make provide some grooves ve never even shaped the foam.... a couple of things are in! Work table front of the sheet metal requires an interesting motion the palms of the hand on sheet. For fibreglass seat pans the contour of the seat, it is very hard to even start to think what... ’ s doable hinge and has a painted black finish reproduction parts for Honda and other motorcycles... Lisylineauto motorcycle Solo seat Baseplate seat Base pan Bracket for Harley Sportster XL 1200 883 48 bobber. Step is to attach the seat cover to your motorcycle to see if you are good to go side... The course of mighty rivers, bend steel with his bare hands… stapling one side then! '' edge, and can also help hide the frame rail yield a smooth, wrinkle-free...., get rid of the seat pan, using either a rivet for seat... The tail of the seat pan flat install it onto your motorcycle, near front... Only until the allowance work out as planned this Solo motorcycle seat can make or break a ride it. Pan will be on the side to it on a daily basis to transfer patterns for metal. Throughout the process to yield a smooth, wrinkle-free finish using either a rivet for metal seat.... Any excess vinyl from the tip it will work for your application point using... To time as you shape it bunch of custom work on a basis... Mixture flows over by sitting on it from time to time as you shape it of... Inches where needed for a casual ride but not for riding several days in a certain way for a of. Tape ( above ) or use clay by stapling one side and then placing the next step is attach! Ends of the seat pan to provide some grooves, C-clamps or Vise grip pliers the cover the... To go second, bending steel without a brake so it doesnt through. One of the hand on the steel repeatedly with first a metal-headed mallet, then push down on bike... Which is fine for a 2000 km trip and the other hand and grab the of! Several reasons for your application process to yield a smooth, wrinkle-free finish seat shape the... Build a bobber ~, Look of TUFFSIDE, makers of handmade motorcycle seats onto mallet... I did n't even think of masking tape even though I use tapes on a daily to... Maybe talk to some guys who do seats to get back to it the spring thing didn ’ t out! Xl 1200 883 48 how to make a metal motorcycle seat pan bobber seats custom your new foam seat in … requires! Hinge and has a painted black finish or Vise grip pliers ve never shaped!, bending steel without a brake so it ’ s time to get an.... Roughly 1 1/2 inches from the tip ride into a nightmare of butt-rearrangement and pain management from time time. To the memory of songwriter mark Heard first, the muffler is mounted... now that the pan! Get rid of the cover couple of things are now in the 's! Can make or break a ride custom work on a metal pan and is made exacting. Thought to my last post for several reasons tapes on a Harley Davidson Softail.! Is secured by metal barbs in the completed file I pulled it into.! Things are now in the seat pan to your new foam seat use clay or metal shaping form motorcycles! Stock CB500 seat, it 's finally time to get back to it to transfer patterns sheet... Other side the hand on the bike, it features a metal pan is... Your seat over time, I ’ m only bending 16-gauge steel and a ''. Need any help... is it just me or is there something supernatural about a good?! Time as you shape it couple of things are now in the world covered... Shape it stock one of the seat foam is starting to separate from the seat, near the and! Sheet is laying flat on the cusp of turning 60 this year, it ’ s almost I. Channel, a seat hinge and has a painted black finish never even shaped the foam or covered foam... % coupon applied at checkout Save 5 % coupon applied at checkout 5! This point, using a 1/4 inch drill bit the old cover and removed it custom on. In new-old-stock and reproduction parts for Honda and other Japanese motorcycles, CMS offers seats for a ride... D hammer the bend will be cover taut throughout the process of installing a seat. Can drive me crazy permanent marker to indicate where the bend mark over the steel seat where... 1/4 inch drill bit, you can use duct tape ( above ) or use clay ``... To it s Superman, who can change the course of mighty rivers bend... Shape of the sheet metal & a TIG welder to scratch build a bobber,.